A 2-in-1 soldering and hot air rework station is a versatile tool that streamlines your electronics repair work. However, even high-quality units can experience issues over time due to frequent use, poor maintenance, or incorrect operation.
This guide covers the most common problems with 2-in-1 rework stations, along with practical solutions to keep your equipment in top condition.
1. Soldering Iron Not Heating Up
Cause:
- Burned-out heating element
- Loose or broken wiring inside the handle
- Faulty temperature control circuit
Solution:
- Check the iron’s power cable and connector
- Test the heating element for continuity and replace if faulty
- If wiring is intact, the control board may need repair or replacement
Tip: Always use original Gordak spare parts for reliable performance.
2. Hot Air Gun Has Weak or No Airflow
Cause:
- Clogged nozzle or air intake
- Faulty air pump or turbine
- Damaged air hose
Solution:
- Clean the nozzle and air filter with a soft brush or compressed air
- Ensure the air hose is not pinched or blocked
- If the pump is noisy or non-functional, it may need to be replaced
3. Inaccurate Temperature Display
Cause:
- Sensor drift due to prolonged use
- Faulty thermocouple or control board
- Calibration error
Solution:
- Use a thermometer to verify actual temperature
- Replace the thermocouple if it’s providing false readings
- Recalibrate your station if supported by your model
4. Intermittent Heating or Power Cutouts
Cause:
- Loose internal wiring or poor solder joints
- Power supply instability
- Overheating protection kicking in
Solution:
- Inspect internal connections if you’re trained to open the unit safely
- Avoid sharing the power outlet with high-drain devices
- Ensure proper ventilation around the station to avoid overheating
5. Hot Air Gun Overheats Quickly
Cause:
- Excessive temperature settings
- Blocked airflow causing heat buildup
- Defective thermostat or sensor
Solution:
- Operate within recommended temperature ranges (typically 200–450°C)
- Keep the airflow unblocked and check the fan/pump
- Replace the sensor if it fails to regulate heat properly
6. No Display or Station Won’t Power On
Cause:
- Blown fuse or faulty power supply
- Faulty power switch
- Burned circuit board components
Solution:
- Check and replace the fuse if necessary
- Inspect the power cord and switch
- If no visible damage, consult a technician or the manufacturer
7. Rapid Tip Wear or Oxidation
Cause:
- Excessive temperature use
- Lack of tip cleaning and tinning
- Poor-quality solder
Solution:
- Use appropriate soldering temperatures (300–350°C for most jobs)
- Clean the tip with brass wool and tin it after each use
- Use high-quality, lead-free solder with flux
Final Advice: Preventive Maintenance Is Key
Many issues with 2-in-1 rework stations can be prevented with routine care. Refer to our Maintenance Guide for best practices.
Why Gordak?
At Gordak, we manufacture durable and affordable 2-in-1 rework stations, offering factory-direct pricing for dealers and workshops. Our products are designed for precision, safety, and longevity — supported by our responsive technical service.
For inquiries or bulk orders, email info@gordakelec.com.
